Okay so it's not technically making my own gear, but it seemed the closest forum here to the topic.
Anyway, I have a 4-season geodesic tent with four alloy multi-poles, and took it outside for a test-pitching the other day. The tent only took 20mins to pitch, and probably 30minutes to pack-up again. The whole tent looks nicely made, and the poles are great: smooth, perfect jointings all that.
Being the first time I've pitched this tent, I did notice that the poles - if pulled through or slid-in too quickly - do occasionally catch on the edges of the tent's sleeves. Not because of any nasty burrs in the metal on the poles or anything, just because there's the slightest, I mean *tiniest* of inset rings where the poles joints connect. A picture says a thousand I know, but it's dark now, and we've had a bit of rain today and packing it away wet is just not going to be something I do.
To clarify though, the poles don't have actual gaps when they've been slipped together, or manufacturing issues, it's just the slightest depression no doubt caused by the ends being rounded smlightly or machined smooth to prevent it tearing.
That's a pretty ambiguous description, but I can take pics tomorrow if ya'll don't quite get me yet, but the question is, is there any reason I can't very slightly polish the ends of the poles just to be good and sure there're no edges at all that catch so that the poles slide it without ever pulling at all on the fabric even momentarily?
I would use ultra-fine 1200 grit carbide wet&dry to do it, since 1200 is fine enough to polish almost anything, and certainly too fine to actually sand scratches into the poles.
I just figured I'd get feedback beforehand, though for such fine sandpaper, I can't see it weakening the alloy at all: It's be tedious but if it tweaks the poles that bit more, why not right?
The tent I got myself was a Kathmandu Boreas v2, though I hesitate to add that surrounded by tent/tarp/whatever owners for fear of an inevitable flaming of some kind. The price tag was $599 cut down by 50% to $299 and I know Kathmandu overprice *most* of their stuff, and it wouldn't be worth $600, but it looked like a decent tent for $300, and seemed to shadow similar offerings from Blackwolf. It's a 3-man too, while other tents I looked at where only 2 and still in the $250 range.
So any reason not to 'hone' the edges to mirror-smooth perfection?
I'd only do the very edges, and only lightly.